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| tph “Orient X-CEL” is a single width single circumference machine of compact modular design for quality printing at speeds upto 36,000 copies per hour in broadsheet or tabloid format.
The machine is available in Stack Units, 3 Colour Satellite or combination there of to print different colour and configuration and pagination as per requirement.
The machine is equipped with stand alone, Automatic Reel Changer or with a Stack mounted on Reel Changer to work as a single colour print unit. The machine is supplied with 2:2 Jaw folders, Quarter Folder or Tucker Folder.
The machine is equipped with Motorized side and lateral registration, Pneumatic Control for different functions and many other features
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Orient X-CEL 4 Hi Tower with UV Dryer, 2:2 Half Page Folder and Auto Reel Changer.
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| STANDARD FEATURES : |
| (Available in Mono Unit, 3-Colour Satellite (UOP) and 4-HI Tower Type Constructions) |
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Hardened and ground bushes for plate and blanket cylinder sleeves. |
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Swing down lever style ink fountain with over rides for ink fountain rollers and segmented ink blade. |
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Dynamically balanced solid stainless steel plate and blanket cylinders pre-loaded on precision Timken double row taper roller bearings. |
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On the nose, slit type plate lock up system provided with register pin in the center of the cylinder for quick positioning of printing plates. |
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Narrow gap blanket cylinder with turn bar lock up system. |
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Motorized side register system for both plate cylinders. |
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Motorized running circumferential register for plate cylinders (10 side). |
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Motorized phasing compensators. |
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Variable speed motorized BrushmistTM contactless dampening system. |
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Pneumatic on/off for Main Impression/Ink feed/Ink form & Dampner form rollers |
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Infra red web break detector. |
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Safety guards. |
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Centralized oil pressure lubrication for drive side gears and bearings. |
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Automatic lubrication for operating side. |
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Centralized water circulation system. |
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PCB card for dampener motor speed control. |
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Central Operating Console for press controls and show plates. |
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Cable Management System. |
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Bustle wheel for fan out correction. |
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| BASIC CONSTRUCTION OF PRINT UNIT. |
| 1. FRAMES |
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The Heavy Duty frames are made of graded cast Iron. They are stress relieved to avoid distortions and give good accuracy in long run. |
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The frames are machined on precision CNC machines like Mazak, Okuma, Soroluce etc for optimum matching and accuracy. |
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The frames are provided with hardened and ground bushes for plate and Blanket Cylinders. |
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| 2. CYLINDERS |
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The cylinders are made of Stainless Steel and are dynamically balanced. |
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The cylinders are supported on TIMKEN Double row precision taper roller bearings. |
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The plate cylinder is provided with slit type tool-less plate mounting system and the blanket cylinder is provided with T-bar blanket lock up system. Narrow gap Turn bar system is options. |
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The plate cylinders are suitable for 0.3 mm plate and blanket cylinders are suitable for 1.65 mm blanket. |
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| 3. PNEUMATIC CONTROL |
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The Pneumatic Control are provided for , Impression, Ink Feed, Ink Form and Damper form etc. |
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In case of web break the impression goes off automatically. |
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The Different modules of the machine are connected by Electro-Pneumatic clutches as per requirement of the line. |
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| 4. INKING SYSTEM |
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8 Roller inking system. |
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Segmented spring Steel blade is adjustable for the Zonal Ink Control through 24 levers running on eccentric cams. |
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Ink fountain roller is made of Steel. It is hard chrome plated and provided with Non-Metallic End plate to minimize the Ink leakage. |
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Ink feed roller in made of Steel and has diamond knurling. |
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Two Ink Form Rollers are provided for each train with two nos PU coated vibrating drums. |
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The print unit is provided with manually operated Ink Washing Device. |
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Remote Automatic Ink control system is provided as optional feature. |
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Remote Ink Pumping System. |
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| 5. DAMPENING SYSTEM. |
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4 rollers contact-less BrushmistTM dampening system. |
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PU coated vibrating drums with a stroke of ± 15 mm. |
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Pneumatically operated Dampener form roller. |
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Stopper for Zonal adjustment of dampener roller. |
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| TECHNICAL SPECIFICATION : |
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| SPECIFICATIONS |
| PARTICULARS |
CUT OFF |
| 508 mm |
546 mm |
578 mm |
| Printing speed |
36000 cph |
36000 cph |
36000 cph |
| Plate width |
889 mm(35") |
889 mm(35") |
889 mm(35") |
| Plate length (unbent) (Slit Type) |
539 mm |
577 mm |
609 mm |
| Plate thickness |
0.30 mm |
0.30 mm |
0.30 mm |
| Blanket length including bars |
556 mm |
594 mm |
626 mm |
| Blanket Thickness including packing |
1.65 mm +0.45 |
1.65 mm +0.45 |
1.65 mm +0.45 |
| Paper Width |
737-889 mm |
737-889 mm |
737-889 mm |
| Max reel diameter |
1070 mm (42") |
1070 mm (42") |
1070 mm (42") |
| Printing length (Max.) |
482 mm |
520 mm |
552 mm |
| Paper grammage (uncoated) |
38-60gm/sq.m. |
38-60gm/sq.m. |
38-60gm/sq.m. |
| Paper grammage (coated) |
90gm/sq.m |
90gm/sq.m |
90gm/sq.m |
| Blanket width |
889mm |
889mm |
889mm |
| Non-printing gap |
26mm |
26mm |
26mm |
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| Note: The thickness of the paper should not be more than 0.1mm. |
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| Folders |
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| Features : |
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2:2 jaw type folder |
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Two sets of nipping rollers |
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Double RTF is standard and max.8 webs. |
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Electro Pneumatic Kicker adjustable for batch delivery of 10 to 99 |
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Dynamically balanced RTF rollers, cutting and jaw cylinders |
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Pneumatic RTF trolley tyres |
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Air Former |
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Folder jam switch and signal lights |
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Mechanical and electronic good copy counter |
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Case hardened gears for folder drive and cylinders height for min backlash and smooth power transmission. |
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Shear pin for folder safety |
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Easy silencing of folder |
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Reverse Inching (Optional). |
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| TYPICAL CONFIGURATIONS : |
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U1/ARC1 + ARC2 + 4HI1 + F(2:2) + 4HI2 + ARC3
12 page Broadsheet Newspaper with 8 pages in 4 colour
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24 page Tabloid Newspaper with 16 pages in 4 colour. |
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ARC 1 + 4HI 1 + ARC 2 + 4HI 2 + F (2:2) + 4HI 3 + ARC 3+ 4HI 4 + ARC4
16 page Broadsheet Newspaper with all pages in 4 colour
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32 page Tabloid Newspaper with all pages in 4 colour. |
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ARC1 + 4 HI1 + ARC2 + 4 HI2 + S/ARC3 + UF/TF + 4HI3 + ARC4 + 4HI 4 + ARC5
20 page Broadsheet Newspaper with 16 pages in 4 colour
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40 page Tabloid Newspaper with 32 pages in 4 colour.
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