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| Orient X- Press is a single width single circumference press of compact and modular design for quality printing at speed upto 45,000 copies per hour in broadsheet and tabloid format. The press incorporates technologies and features aimed at ease of operation and high quality printing on excellent price performance ratio.
The printing units are available in various constructions: Stack Units (Stacked as 2 Hi, 3Hi or 4 Hi), 3 Colour Satellite or combination there of in different configurations to print various colour combinations and paginations as per requirement.
A stand alone Automatic Reel Changer is supplied for webs in the pressline.ARC design also allows a stack to be mounted, to work as single print unit.
Orient X- Press is equipped with Tucker folder with optional attachment of Upper Former with capacity to handle max 10 webs and (8+2) webs with balloon former broadsheet.
Features such as Touch Screen Control, Motorised Control and Automatic Grease Lubrication for separating side make Orient X- Press a leader among single width, single circumference presses. The guaranteed performance of Orient X- Press its short make –ready, flexibility and the right levels of automation translate to high levels of productivity and most cost effective.
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| Orient X- Press with Folder, 4 Hi Tower and Auto Reel Changer Configurations. |
| PRINTING UNIT STANDARD FEATURES: |
| (Available in Mono Unit, 3-Colour Satellite (UOP) and 4 HI Tower Type Constructions) |
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Hardened and ground bushes for plate and blanket cylinder sleeves. |
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Motorized ink fountain rollers and swing down lever style ink fountain. |
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Dynamically balanced solid stainless steel plate and blanket cylinders pre-loaded on precision Timken double row taper roller bearings. |
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Bearer on both plate and blanket cylinders. |
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On the nose, slit type plate lock up system provided with register pin in the center of the cylinder for quick positioning of printing plates. |
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Narrow gap turn bar blanket lock-up system. |
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Motorized side register system for both plate cylinders. |
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Motorized running circumferential register for both plate cylinders. |
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Variable speed motorized brushmist dampening system. |
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Pneumatic on/off for Main Impression/Ink feed/Ink form & Dampner form rollers. |
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Infra red web break detector. |
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Safety guards. |
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Motorized oil pressure lubrication for drive gears and bearings. |
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Automatic grease lubrication for operating side. |
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Centralized water circulation system. |
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PCB card for dampener motor speed control. |
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Central Operating Console. |
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Cable Management System. |
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Bustle wheel for fan out correction. |
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Roller Inking Train having two Ink form Roller, two Oscillating Roller and one rider roller. |
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Pneumatic Clutch system with shear pin in each printing unit. |
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Pneumatic Brake on each printing Module in addition to the Dynamic Brake in the Main drive. |
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MMI controls on print units controlling print functions |
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Automatic Lubrication arrangement for bearers. |
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| BASIC CONSTRUCTION OF PRINT UNIT. |
| Frames |
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The Heavy Duty frames are made of graded cast Iron. They are stress relieved to avoid distortions and give good accuracy in long run. |
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The frames are machined on precision CNC machines like Mazak, Okuma, Soroluce etc for optimum matching and accuracy. |
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The frames are provided with hardened and ground bushes for plate and Blanket Cylinders. |
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| Cylinders |
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The cylinders are made of Stainless Steel and are dynamically balanced. |
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The cylinders are supported on TIMKEN Double row super precision tape roller bearings. |
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The plate cylinder is provided with slit type tool-less mounting system and the blanket cylinder is provided with narrow gap and turn bar type Clamping system operated by worm and worm wheel. |
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The plate cylinder is suitable for 0.3 mm plate and blanket is suitable for 1.65 mm blanket. |
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Both plate and blanket cylinders are provided with Hardened and Ground Bearers. |
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| Pneumatic Control |
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The Pneumatic Control are provided for Clutches, brakes, Impression, Ink Feed, Ink Form and Damper form etc. |
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In case of web break the impression goes off automatically. |
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The Different modules of the machine are connected by Electro-Pneumatic clutch as per requirement of the line. |
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| Inking System |
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9 Roller inking system. |
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Segmented spring Steel blade is adjustable for the Zonal Ink Control through 24 levers running on eccentric cams. |
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Ink Fountain Motor is driven by a variable speed motor and gearbox. The control is through PLC. |
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Ink fountain roller is made of Steel. It is hard chrome plated and provided with Non-Metallic End plates to minimize the Ink leakage. |
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Ink feed roller is made of Steel and has diamond knurling and spiral groove. |
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Two Ink Form Rollers and one ride roller is provided for each train with two nos PU coated vibrating drums. |
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The print unit is provided with manually operated Ink Washing Device. |
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Remote Automatic Ink control system is provided as optional feature. |
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| Dampening System. |
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| TECHNICAL SPECIFICATION |
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| SPECIFICATIONS |
| PARTICULARS |
CUT OFF |
| 546 mm |
578 mm |
| Printing speed |
45000 cph |
45000 cph |
| Plate width |
915 mm (36”) |
915 mm (36”) |
| Plate length (unbent) |
577 mm |
609 mm |
| Plate thickness |
0.30 mm |
0.30 mm |
| Blanket length including bars |
625 mm |
657 mm |
Blanket thickness including packing |
1.65mm +0.45 |
1.65mm +0.45 |
Paper width |
700 –915mm |
700 –915mm |
| Max reel diameter |
1070mm (42”) |
1070mm (42”) |
| Printing Length (Max.) |
533mm |
565 mm |
| RCR adjustment |
+ 2mm |
+ 2 mm |
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| Side Register adjustment |
+ 3mm |
+ 3 mm |
| Paper grammage (uncoated) |
38-60 gm/sq.m |
38-60 gm/sq.m |
| Paper grammage (coated) |
90gm/sq.m |
90gm/sq.m |
| Blanket width |
915mm (36”) |
915 mm (36”) |
| Non-printing gap |
13 mm |
13 mm |
Note: The thickness of the paper should not be more than 0.1mm |
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| FOLDER |
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Tucker Folder (Rotary Folder) With Upper Former |
| Features: |
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1:2 Rotary folder with capacity of 10 webs on main former and (8+2) webs with balloon former broadsheet at 45000 copies per hour,64 page tabloid at 45000 copies per hour |
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Fly delivery with folded edge leading. |
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Provision for lap fold. |
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Electro Pneumatic Kicker adjustable for batch delivery of 10 to 99. |
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Heavy duty graded cast iron stress relived frames machined on CNC machines. |
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Forced Oil lubrication.On drives side and grease lubrication on operating side. |
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Hardened and ground gear drive. |
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Heavy duty timer belts drive for smooth drive of the folder and RTF. |
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Shear pin for folder safety. |
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Spring loaded, double nipping rollers. |
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Two RTF rollers with pneumatic trolley. |
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Easy silencing of folder. |
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Long air former with conical nose (700) |
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Delivery jam switch |
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| Typical Configurations |
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ARC1 + 4HI1 + S/3CS1 + ARC2 + S/ARC3 + UF/TF + 4HI2 + ARC4 + S/3CS2 + ARC5
20 page Broadsheet Newspaper with 12 pages in 4 colour
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40 page Tabloid Newspaper with 24 pages in 4 colour.
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ARC1 + 4HI1 + S/3CS1 + ARC2 + UF/TF + 4HI2 + ARC3 + S/3CS2 + ARC4 + S/3CS3 + ARC5 + S/3CS4 + ARC6
24 page Broadsheet Newspaper with 16 pages in 4 colour
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48 page Tabloid Newspaper with 32 pages in 4 colour. |
